Energy chains for special environments

igus energy chains score highly even when used under the most demanding environmental conditions - whether cleanroom, very high dust exposure, hot swarf or aggressive chemicals - there is a solution for every challenge in the e-chains range. Together with customers, products and plastics have been developed, tested and successfully utilised for innovative applications. From completely sealed RX tubes, small-scale low-noise and low-vibration energy supply systems to elastic e-skins for cleanrooms or energy supply systems made of highly developed materials for different flammability classes - here you will find detailed information on solutions for special requirements.

Cleanroom solutions

Energy chains with ISO Class 1 to 5 certification for cleanroom applications

Energy chains for cleanrooms

Conductive ESD solutions

Made of special conductive material to prevent static charges

ESD energy chains

Energy chain system for protection against dirt and chips

Protection against dirt and swarf

Energy chains for dirt and chip protection, also against hot swarf up to 850°C

Swarf-resistant energy chains

Noise-optimised energy supply solutions

Smooth-running energy chains enable a quiet and trouble-free production process

Noise-optimised energy chains

Solutions for use in chemicals

Tested for resistance to numerous chemicals.

Chemically-resistant energy chains

Solutions against hot chips and heat

Energy chains for extreme temperatures: up to 850°C possible with HT energy chains

Heat-resistant energy chains

Flammability classes of energy chains

Tested and certified flammability classes: Flammability / UL 94 HB / UL 94 V-2 / UL 94 V-0

Flammability of energy chains

Energy chain for the food industry

The FDA-compliant energy chain is easy to clean. Red Dot Award Winner 2017

FDA-compliant energy chain

Energy chains for robots and movement along all axes

Energy chains for axis 1-7, especially for demanding multi-axis robots

Energy chains for robots

Sector-specific energy chain

Theatre and stage technology

Spring-loaded cable drum e-spool without slip ring for telescopic applications, platforms and cranes

Spring cable drum e-spool

Oil and gas

Reliable cable guidance for top drives. Weather resistance, easy maintenance

Cable routing e-loop

Construction machinery and access platforms

of lightweight plastic and strong steel

Hybrid energy chain YE

Indoor cranes/Jib cranes

Compact solution for cable guidance on indoor cranes/jib cranes

guidelok swing GLO.S

Energy supply types

Vertical energy supply systems

Vertically hanging and space-saving energy chains, modular and quiet

Vertical energy supply systems

Horizontal energy supply systems

Guide cables safely horizontally, protection against weather and dirt

Horizontal energy supply systems

Circular and spiral movements

Modularity, versatility, stability and

Circular and spiral movements

Service life monitoring for all e-chains

New sensor technology enables measurement of percentage wear levels of the pin/bore connection
Cost reduction through clear measurement of product service life - Avoidance of premature replacement of the e-chain system®
Output of service life information and warning messages via HMI or local network systems
Transmission of sensor and dynamic data via newly developed LoRa module

Integrated service life monitoring with smart plastics

Easy to find, configure, calculate service life and order

Configurator: configure energy chain with filling

You configure an energy chain based on the cables you want to use. The result is a complete energy supply with cables, interior separation, mounting brackets and more.

Further information To the energy chain configurator

Calculate guaranteed energy chain service life

Calculate the expected service life in double strokes and kilometres. The service life is used to generate a customised guarantee certificate for your selected energy chain.

Further information Go to service life calculator

Energy chains in use in special environments

Whether dirt, swarf, ESD, cleanroom, chemicals or extreme temperatures: igus offers a wide variety of solutions for special applications under special conditions.

Reliable cable guidance despite 850°C hot swarfs

Extreme conditions inside a CNC machining centre
Niles-Simmons Industrieanlagen GmbH from Chemnitz uses the closed plastic energy tubes made of the material igumid HT for the construction of its "N 30 MC" CNC machining centres. The temperature-resistant energy chains defy the omnipresent flying swarfs and help to avoid machine downtimes. The CNC machining centre is used for turning, milling and drilling lorry/large crankshafts, among other things, whereby the energy chain has to withstand high temperatures, glowing hot chips and cooling lubricant vapours in the work area. Thanks to the lightweight and flexible plastic construction of the energy chain from igus, space and weight can be saved compared to metal energy chains.

Chip-resistant and temperature-resistant energy chains in the CNC machining centre

Energy chains in use when exposed to extreme temperatures and hot chips.

Extremely quiet and vibration-free energy supply for camera robots

Absolute silence thanks to noise-optimised energy chains
The operation of camera robots in the ARD Tagesschau studio requires an absolutely quiet and vibration-free energy supply. Thanks to the special design of the chain links, the energy chains from the E6 system are ideal for this purpose. Their chain links are connected by abrasion-resistant elements and are also particularly small in size, which enables extremely quiet and low vibration operation. Thanks to this specification, the dreaded polygon effect does not occur when unrolling. In addition, there is the lightweight energy supply system hanging at a height of seven metres, which is part of the overall structure weighing up to 500 kilograms.

More about igus energy chains in the ARD camera robot

Extremely quiet energy supply system for camera robots

Abrasion-resistant energy chain for use in the cleanroom

Tested and proven suitability for the cleanroom
The Brooks company subjected the igus energy chain to an independent test, as its applications require exceptionally clean air during production. Even in continuous use at 50 - 60 cycles per hour in three-shift operation, no wear was detected. Tests carried out by the Fraunhofer Institute for Manufacturing Engineering and Automation also show the special suitability of igus energy chains for applications in cleanrooms.

Fully harnessed energy chain at -40°C

Fast and quiet in the high-speed door of a cold chamber
The Coolit Isoliersysteme GmbH decided on using the micro flizz energy chain developed by igus in the construction of high-speed doors in the cold chamber. The compact energy supply system enables the safe guidance of energy, data and compressed air even at extreme temperatures down to -40°C. In addition to the appropriate energy supply, igus also supplied the fully harnessed energy and control cables including connectors.

Energy chains in use at extremely low temperatures

Order an energy chain sample

Are you interested in our energy chain, but would like to hold it in your hands in order to get the best possible impression before making a final decision?
Then you are welcome to order a free sample from us.

Order your free energy chain sample now